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Implementing Best Practices for Cleaning Validation

Learn from an Instructor Who Taught FDA Inspectors about Cleaning Validation!

  • 03/16/2009 - 03/17/2009

    Chicago, IL

Agenda: Day One

I. Examine the Fundamentals of Cleaning Validation
  • Review the history and evolution of cleaning validation
  • Define key terminology and acronyms
  • Identify key components of a cleaning validation
  • Outline the cleaning validation lifecycle

Discussion: Review Participants' Backgrounds and Experience with Cleaning Validation
Exercise: What is Clean?

II. Comply with Regulatory Requirements for Cleaning Validation

  • Review GxPs as related to cleaning validation
  • Clarify and comply with FDA and EU requirements and industry standards
  • Interpret inspection guidelines related to cleaning
  • Assess latest regulatory trends and issues
  • Establish "worst case" situations for shared equipment and products
  • Determine the different requirements for medical device, biotech and pharmaceutical products

Exercise: Critique Sample 483s and Warning Letters to Identify Common Enforcement Trends

III. Settings Limits for Allowable Carryover

  • Identify possible sources of contamination or residues
  • Calculate scientifically justifiable residue limits
  • Determine the relationship between maximum allowable carryover (MACO) and minimum allowable detection limit (MADL)
  • Learn how to calculate limits for residues of cleaning agents and other non-therapeutic residuals
  • Use "visually clean" as cleaning criteria

Exercise: Calculate Limits for Products Residuals

IV. Sample and Test Cleaning Samples

  • Become familiar with the different types of sampling techniques
    • swab sampling
    • rinse sampling
    • identify the advantages and disadvantages of the different types of sampling
    • become familiar with the concept of sampling technique and its importance
  • Identify analytical methods most appropriate for cleaning samples
  • Determine which analytical methods may be appropriate for different given testing situations
    • Semi-automated cleaning (COP):
    • Familiarize yourself with the concepts of analytical methods validation

Exercise: Select Appropriate Analytical Methods for Test Cases

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